Ready to See the Fuse 1+ 30W in Action?
Book a demo or try our sample print service to experience the precision, speed, and power of industrial SLS 3D printing—without the upfront investment. See how the Fuse 1+ 30W can transform your production workflow with real-world results.
Unparalleled SLS Printing Performance
Print high-strength, end-use parts with industrial-grade accuracy.
Affordable Industrial SLS Printing
Achieve high ROI with low-waste, cost-efficient production.
Lightweight Carbon Fiber Composites
Print strong, high-performance carbon fiber parts.
Fast Turnaround & High Throughput
Engineered for speed and efficiency without sacrificing quality.
From Design to Product in Days, Not Weeks, with Formlabs Fuse 1+ 30W
Industrial-Grade SLS Printing
Selective Laser Sintering 3D Printing for high-performance nylon and composite materials.
Carbon fiber 3D printer capabilities for stronger, lightweight parts.
High Throughput, Low Waste
Up to 70% material reuse, making it a low-waste 3D printer for sustainable production.
Print with Nylon 11, Nylon 12, and carbon-filled Nylon 12 CF for high-end applications.
Cost-Effective & High ROI
A cost-efficient alternative to HP MJF, EOS SLS, and other industrial additive manufacturing printers.
Reduce reliance on outsourcing—lower per-part costs and faster production.
Faster Production, Greater Efficiency
In today’s fast-paced world, speed is everything. Traditional manufacturing can take weeks or even months, with long lead times for tooling, molds, and assembly. 3D printing eliminates these barriers, enabling engineers and manufacturers to go from design to finished product in just days. Whether you’re prototyping or producing end-use parts, industrial-grade 3D printing accelerates the entire process while reducing costs.
How SLS 3D Printing Speeds Up Manufacturing
Eliminates Tooling and Molds
- Traditional manufacturing requires expensive, time-consuming tooling.
- 3D printing creates parts directly from digital designs, bypassing the need for custom molds.
Digital Workflow Advantages
- Upload a CAD file and print your part within hours.
- Iterations and design changes are faster and easier—no costly retooling needed.
On-Demand Production
- Respond to market demand in real-time, without delays.
- Reduce inventory costs by printing parts as needed.
Applications of Fuse 1+ 30W and SLS 3D Printing
Aerospace & Defense
- Lightweight, high-strength parts produced in days instead of months.
- Custom tooling and fixtures created on demand.
Automotive & Engineering
- Rapid prototyping for design validation and functional testing.
- Custom jigs, fixtures, and low-volume production parts.
Medical & Dental
- Same-day custom implants, surgical guides, and dental aligners.
- Personalized patient-specific solutions at record speed.
Manufacturing & Industrial Applications
- Spare parts, replacement components, and functional prototypes printed in-house.
- Reduce reliance on external suppliers and long lead times.
Experience Industrial SLS Printing with a Fuse 1+ 30W Demo or Sample Print
See the Fuse 1+ 30W in action—book a live demo or request a sample part to discover the quality, speed, and efficiency it brings to your workflow.
Technical Specification
Printing Properties
| Technology | Selective Laser Sintering |
| Build volume (W x D x H) | 16.5 x 16.5 x 30 cm 6.5 x 6.5 x 11.8 in |
| Layer thickness | 110 microns 0.004 in |
| Laser Type | Ytterbium Fiber 30W |
| Laser Spot Size (FWHM) | 247 microns 0.0097 in |
| Material Refresh Rate | 30% – 50% |
| Build Chamber | Modular, compatible with Fuse 1 generation printers and Fuse Sift |
| Hopper Capacity | 14.5 Liters |
| Dimensions | 68.5 x 64.5 x 106.5 cm 27 x 25.4 x 41.9 in |
| Supports | No supports |
Software
| Print Preparation | PreForm Desktop Software |
| System Requirements | 16.5 x 16.5 x 30 cm Windows 7 (64-bit) and up Mac OS X 10.12 and up OpenGL 2.1 4 GB RAM (8 GB recommended) |
| Hardware Requirements | Fuse 1 generation 3D printer |
| File Types | .STL or .OBJ FORM file output |
Hardware
| Minimum Access Dimensions (W × D × H) | 125.5 × 149.5 × 187 cm 49.4 × 59.0 × 73.6 in |
| Printer Dimensions (W × D × H) | 64.5 × 68.5 × 107 cm (165.5 cm with stand) 25.4 × 27 × 42 in (65.0 in with stand) |
| Recommended Operating Footprint (W × D × H) | 145.5 × 149.5 × 167.5 cm (49.4 × 59 × 66 in) to allow access to the front and sides of the printer. |
| Stand Dimensions (W × D × H) | 59.6 x 60 x 58.4 cm 23.5 × 23.6 × 23 in |
| Weight | 120 kg (without build chamber or powder) 265 lb (without build chamber or powder) |
| Startup Time | < 60 minutes |
| Operating Environment | 18 – 28 ºC 68 – 82 ºF |
| Internal Temperature | Up to 200 ºC Up to 392 ºF |
| Temperature Control | Quartz Tube Heating Elements Resistive Air Heater |
| Air Handling | Interface to external inert gas supply Pressure controlled two-stage filtration (Replaceable HEPA and carbon mediums) |
| Power Requirements | EU: 230 VAC, 7.5 A (dedicated circuit) US: 120 VAC, 15 A (dedicated circuit) |
| Galvanometers | Formlabs Custom |
| Laser Specifications | Ytterbium Fiber IEC 60825-1: 2014 certified 1070 nm wavelength Maximum 30 Watts 3.24 mrad beam divergence (nominal, full angle) |
| Laser Spot Size (FWHM) | 247 microns .0097 in |
| Radiation Information | The Fuse 1+ 30W is a Class 1 Laser product. Accessible radiation is within Class 1 limits. |
| Connectivity | Wi-Fi (2.4GHz + 5GHz) Ethernet (1000 Mbit) USB 2.0 |
| Printer Control | 10.1” interactive touchscreen 1280 × 800 resolution |
| Alerts | Touchscreen alerts and tracking SMS/email via Dashboard Live video feed with computer vision Proactive maintenance alerts |
FAQ – Common Questions About Fuse Blast
SLS (Selective Laser Sintering) is a 3D printing technology that uses a laser to selectively sinter (melt) powdered materials like nylon and carbon fiber composites, layer by layer, to create a solid part. It’s ideal for producing high-strength, functional parts with excellent durability and precision.
The Fuse 1+ 30W can print parts in days rather than weeks, dramatically improving production timelines. Batch production is also possible, allowing engineers to quickly produce multiple parts in a single print.
The Fuse 1+ 30W supports a wide range of high-performance materials, including nylon, nylon 12, and carbon-filled nylon for added strength. You can also use third-party materials, ensuring flexibility and versatility in your manufacturing process.
Yes! The Fuse 1+ 30W is designed for production-grade parts, offering the strength, precision, and durability required for end-use applications. From custom tooling to functional prototypes, this printer delivers exceptional results.
The Fuse 1+ 30W stands out due to its affordable pricing and high throughput. While competitors like HP MJF and EOS SLS may offer higher costs, the Fuse 1+ 30W provides similar performance and material versatility, making it a high-ROI solution for manufacturers.
The Fuse 1+ 30W is ideal for aerospace, automotive, medical, and manufacturing industries. Its ability to produce high-strength parts with short turnaround times makes it perfect for industries requiring fast prototyping, tooling, and functional parts.
The Fuse 1+ 30W is designed to be a low-waste 3D printer. With its recyclable materials and ability to reuse up to 70% of the powder, it’s an eco-friendly option for large-scale production.
Integrating the Fuse 1+ 30W is straightforward, especially for engineering teams familiar with CAD tools. Its user-friendly software and plug-and-play design ensure smooth integration into your workflow, whether you’re using it for prototyping or production.
Yes, we provide comprehensive support to help you get the most out of your Fuse 1+ 30W. Our team of experts is available for setup assistance, troubleshooting, and training, ensuring your 3D printing process runs smoothly.