Automated SLS Part Cleaning for High-Quality Production with Formlabs Fuse Blast.

The Formlabs Fuse Blast is an advanced automated SLS part cleaning system, designed to seamlessly integrate with the Fuse 1+ 30W.

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Why Choose the Formlabs Fuse 1+ 30W?

Fully Automated SLS Part Cleaning

Say goodbye to time-consuming manual cleaning.
Automated powder removal reduces labor and increases efficiency.
Frees up engineers to focus on production, not post-processing.

Consistently High-Quality Finishing

Ensures uniform, smooth finishes on every part.
Minimizes inconsistencies and surface defects.
Enhances end-use part durability and aesthetics.

Seamless Integration with Fuse 1+ 30W

Designed specifically for Formlabs’ SLS ecosystem.
Plug-and-play setup ensures a hassle-free workflow.
Works alongside Fuse Sift for powder recovery.

Low Waste, Sustainable Cleaning

Reduces material waste with efficient powder recovery.
Reuses up to 70% of unsintered powder, making it cost-effective.
Supports a more sustainable manufacturing process.

A Simple Guide to How the Fuse Blast Works

1
Load the printed part into the Fuse Blast.

Once your SLS 3D printed part is complete, simply place it inside the Fuse Blast cleaning chamber. The system is designed to handle multiple parts efficiently, ensuring a streamlined workflow from printing to final use.

2
Automated airflow removes excess powder, cleaning parts evenly.

Using high-efficiency air jets and rotation mechanisms, Fuse Blast dislodges and extracts residual powder from every surface. This ensures consistent, high-quality finishes while reducing manual labor.

3
Recovered powder is collected for reuse, reducing waste.

As the powder is removed, it is automatically filtered and collected for reuse. This not only minimizes material waste but also significantly reduces operating costs by improving powder efficiency.

3
Finished part is ready for further processing or end-use applications.

After the cleaning process is complete, parts emerge ready for further processing such as dyeing, coating, or assembly, or they can be used as functional end-use components right away.

Save Time & Eliminate Manual Cleaning

Manual cleaning of SLS parts is labor-intensive and time-consuming, requiring careful attention to detail to remove residual powder. The Fuse Blast automates this entire process, significantly cutting down post-processing time. By reducing the reliance on manual labor, engineers and manufacturers can refocus their efforts on design, prototyping, and production, rather than tedious cleaning tasks.

Maximize Efficiency with Automated Post-Processing

Reduce Bottlenecks in Your Workflow

Traditional SLS post-processing can slow down production, creating delays between printing and final part deployment. With Fuse Blast, cleaned parts are ready for further processing within minutes, ensuring a faster turnaround and helping businesses keep up with tight deadlines.

Improve Workplace Productivity & Safety

Manual cleaning with compressed air and brushes can be both messy and hazardous, exposing workers to fine powder particles. The Fuse Blast provides a fully enclosed, automated system that enhances workplace safety, reduces operator fatigue, and maintains a cleaner work environment.

Industries That Benefit From The Fuse Blast.

Manufacturing & Engineering

  • Faster production cycles for functional end-use parts.
  • More cost-effective workflows with reduced labor.

Aerospace & Automotive

  • Ensures clean, precise parts for demanding applications.
  • Reduces post-processing time for rapid prototyping.

Industrial & Product Design

  • Delivers professional-quality surface finishes.
  • Reduces variability, ensuring consistent results.
...

Improve Your 3D Printing Workflow and Reduce Production Costs.

Enhance SLS part quality with hands-free, automated cleaning and reduce labor costs.

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Technical Specification

Printing Properties

TechnologySelective Laser Sintering
Build volume
(W x D x H)		16.5 x 16.5 x 30 cm
6.5 x 6.5 x 11.8 in
Layer thickness110 microns
0.004 in
Laser TypeYtterbium Fiber 30W
Laser Spot Size (FWHM)247 microns
0.0097 in
Material Refresh Rate30% – 50%
Build ChamberModular, compatible with Fuse 1 generation printers and Fuse Sift
Hopper Capacity14.5 Liters
Dimensions68.5 x 64.5 x 106.5 cm
27 x 25.4 x 41.9 in
SupportsNo supports

Software

Print PreparationPreForm Desktop Software
System Requirements16.5 x 16.5 x 30 cm
Windows 7 (64-bit) and up
Mac OS X 10.12 and up
OpenGL 2.1
4 GB RAM (8 GB recommended)
Hardware RequirementsFuse 1 generation 3D printer
File Types.STL or .OBJ
FORM file output

Software

Minimum Access Dimensions
(W × D × H)		125.5 × 149.5 × 187 cm
49.4 × 59.0 × 73.6 in
Printer Dimensions
(W × D × H)		64.5 × 68.5 × 107 cm (165.5 cm with stand)
25.4 × 27 × 42 in (65.0 in with stand)
Recommended Operating Footprint
(W × D × H)		145.5 × 149.5 × 167.5 cm
(49.4 × 59 × 66 in)
to allow access to the front and sides of the printer.
Stand Dimensions
(W × D × H)		59.6 x 60 x 58.4 cm
23.5 × 23.6 × 23 in
Weight120 kg (without build chamber or powder)
265 lb (without build chamber or powder)
Startup Time< 60 minutes
Operating Environment18 – 28 ºC
68 – 82 ºF
Internal TemperatureUp to 200 ºC
Up to 392 ºF
Temperature ControlQuartz Tube Heating Elements
Resistive Air Heater
Air HandlingInterface to external inert gas supply
Pressure controlled two-stage filtration
(Replaceable HEPA and carbon mediums)
Power RequirementsEU: 230 VAC, 7.5 A (dedicated circuit)
US: 120 VAC, 15 A (dedicated circuit)
GalvanometersFormlabs Custom
Laser SpecificationsYtterbium Fiber
IEC 60825-1: 2014 certified
1070 nm wavelength
Maximum 30 Watts
3.24 mrad beam divergence (nominal, full angle)
Laser Spot Size (FWHM)247 microns
.0097 in
Radiation InformationThe Fuse 1+ 30W is a Class 1 Laser product. Accessible radiation is within Class 1 limits.
ConnectivityWi-Fi (2.4GHz + 5GHz)
Ethernet (1000 Mbit)
USB 2.0
Printer Control10.1” interactive touchscreen
1280 × 800 resolution
AlertsTouchscreen alerts and tracking
SMS/email via Dashboard
Live video feed with computer vision
Proactive maintenance alerts
FAQ – Common Questions About Fuse Blast

The Fuse Blast automates powder removal, reducing manual labor and post-processing time, while ensuring high-quality surface finishes.

The Fuse Blast is optimized for Formlabs Fuse 1+ 30W but may be compatible with other SLS 3D printers.

Yes! It enables better powder recovery, reducing material loss and supporting a more sustainable workflow.

It reduces cleaning time from hours to minutes, freeing up your team for more critical tasks.