Formlabs 3D Printers
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Formlabs 3D Printer Resins
Explore the Formlabs resins for a better understanding of their properties to get the most out of your prints.
Geomagic 3D Design Tools
Geomagic 3D Design Software & Tools allow you to use your sense of touch to model virtual clay.
3D Printing for Dentists
We provide the dental industry with our comprehensive range of products and an array of service offerings.
03 7018 2121
Skip the $20,000 mold costs and 8-week lead times. Deploy industrial additive solutions that deliver production-grade accuracy in hours, not months.
3D printing is more than just rapid prototyping. Additive manufacturing for the production of end-use parts is revolutionising manufacturing by delivering on-demand production of parts without the restrictions of traditional manufacturing techniques and the ability to adapt to design changes quickly.
For the right applications, additive manufacturing can deliver a perfect combination of complex geometries, improved performance and streamlined production. This dramatically reduces the cost and speed of production, especially when producing low production numbers, as a replacement for bridge tooling or when integrating multiple parts of an assembly into a single component.
Unlike traditional manufacturing processes, which work by using subtractive techniques to machine parts directly or to create of moulds, additive manufacturing uses 3D digital models from CAD data to build a part by adding material layer by layer. The additive process means less wastage and fewer restrictions in the type of geometries that can be constructed when using a cutting tool to remove material from stock.
If you would like to know more about how to use additive manufacturing to produce end-use parts, contact us and speak to one of our experts.
At Thinglab, we provide the engineering industry with a comprehensive suite of advanced manufacturing services. From initial concept and reverse engineering to the delivery of high-performance end-use parts, we empower engineers to move faster and design without the constraints of traditional tooling.
For decades, injection molding has been the industry standard for high-volume production. However, it comes with a significant “barrier to entry” that often stifles innovation:
The Benefits of Molds (Mass Production)
Molding is still a more cost effective and efficient for high-volume manufacturing (10,000+ units).Throughput:Millions of parts per year with consistent cycle times.Lowest Unit Cost:At massive scale, cost-per-part drops to cents.Material Breadth:Access to the widest variety of commodity polymers and pigments.
Assembly Validation
Creating a mold requires precision CNC machining or EDM (Electrical Discharge Machining) of hardened steel or aluminium.Capital Lock-up:Upfront costs range from $10k to $100k+ before a single part is shipped.Design Inflexibility:Once steel is cut, changes require costly “mold rework” or entirely new tools, resulting in a Design Freeze that stifles innovation.The Lead Time Gap:Tooling usually takes 6–12 weeks from DFM approval to first-article samples.
Different production goals require different methods. Thinglab helps you navigate these core industrial technologies.
Manufacturing aids, heavy-duty jigs, large-scale prototypes, and tooling components where structural toughness is the priority over cosmetics.
Output: 260 parts per weekDurability: Medium (weak in one axis)Surface finish: MediumPost-processing: Manual support removal
End-user electronics housings, high-detail connectors, clear lenses, and components requiring water-tight or airtight properties.
Output: 600 parts per weekDurability: HighSurface finish: Very HighPost-processing: Manual support removal
Low-volume batch production of complex functional parts. Since it requires no supports, parts can be “nested” to maximise throughput per build.
Output: 1,120 parts per weekDurability: Very HighSurface finish: HighPost-processing: Minimal
If your production run is under 10,000 units, or if your product requires frequent design iterations, additive manufacturing (AM) is no longer just an alternative, it’s the strategic choice.
Beyond cost savings, additive manufacturing unlocks geometries that are physically impossible to achieve with traditional tooling. Whether you are looking to consolidate multiple parts into a single complex assembly, reduce weight through lattice structures, or utilize reverse engineering to recreate legacy components, our 3D technologies bridge the gap between digital design and physical reality.
The Bottom Line: Don’t let expensive tooling dictate your design cycle. Embrace the flexibility of tool-less manufacturing to iterate faster, reduce risk, and scale your production on your own terms.
New technology allows for 3D prints hard waring durable materials to be used for end-use parts.
Rigid
Stiff, strong and creep resistant materials
Tough
Resiliant materials for durable impact resistant parts.
Flexible
Flexible materials such as Silicone and TPU.
Flame Retardant
UL 94 V-0 certified, FST rated
At Thinglab, we provide a complete, solution-driven ecosystem for your industrial 3D printing needs. From strategic consultation and seamless setup to ongoing maintenance and specialised training. Optimise production processes and stay at the cutting edge of manufacturing technology.
Talk to an expert today, just call 03 7018 2121.
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Thinglab
It depends on your goal. SLA is for high-detail, smooth surfaces; SLS is for rugged, powder-based production with no supports; FDM is for large, industrial-strength jigs. Thinglab analyzes your CAD files to match you with the right tech.
Throughput varies by technology, part size and geometry. With a high-speed SLS system, a single machine can produce hundreds to thousands of small components per week. We help you calculate your production capacity and ROI to ensure your fleet meets your deadlines.
For production runs ranging from 1,000 to 5,000 units, additive manufacturing often provides a lower total cost of ownership by completely eliminating upfront tooling expenses. While the exact “break-even” point depends on part size and complexity, additive manufacturing consistently outperforms traditional methods in speed-to-market and design freedom, making it the strategic choice for low-to-medium volume production.
We primarily work with STL, OBJ, and STEP files. STEP files are preferred for industrial parts as they maintain high-fidelity geometric data which our software uses to optimise print paths and tolerances.
While all manufacturing methods require some level of finishing, modern Additive Manufacturing (AM) has evolved beyond manual labour. Unlike traditional molding, which often requires manual gate removal, flash trimming, and secondary machining, current industrial AM ecosystems utilize automated post-processing. These integrated systems create a “push-button” workflow that significantly reduces manual touch-time per batch, ensuring consistent results with minimal operator intervention.
Yes. We don’t just ship boxes. Thinglab provides end-to-end integration: on-site installation, material workflow training, and post-processing automation setup to ensure your team is productive from Day 1.
Maximise your SLS 3D printing workflow with the Formlabs Fuse Sift—an all-in-one powder recovery station.
Explore the Fuse 1+ 30W 3D high-speed SLS technology. Ideal for engineers in aerospace, automotive, and manufacturing.
The Formlabs Form 4BL is a high-performance printer 3D Printer designed for medical & dental applications, offering exceptional speed and accuracy.
Formlabs Form 4 3D printer delivers industrial-grade quality products in-house, within hours. Using a variety of high-performance materials.
Formlabs Form 4B represents the next evolution in dental and medical stereolithography (SLA) 3D printing technology.
Formlabs Form 4L is a blazing fast masked SLA 3D printer with industry-leading materials library and a reliable, accurate print engine.
Bambu Lab H2C Multi-Material and Multi-Colour 3D Printer.
Resin curing station ensuring your parts achieve their peak mechanical.
The Artec Leo is the first 3D scanner to offer onboard automatic processing, it is able to provide the most intuitive workflow, making 3D scanning as easy as taking a video.
The fully automated desktop 3D scanner engineered for 5-micron accuracy in ultra-high precision quality control and reverse engineering of small, intricate objects.
Discover the Artec Spider II 3D Scanner — a high-precision portable 3D scanner designed for capturing small objects and intricate details.
Capture large-scale, high-detail 3D data with the Artec Ray II. Designed for professionals, this long-range laser scanner is ideal for construction, forensics, and industrial inspection.
Australia’s Choice for Professional Digitisation and Reverse Engineering
Unleash Your Creativity with the EinScan Libre: The Future of Professional 3D Scanning.
The EinScan Transcan C is engineered to deliver professional-grade results with a simple, intuitive workflow.
Capture the real world with stunning accuracy and speed, right from your workspace.
Stop guessing which technology fits your workflow. Book a consultation with Thinglab experts to review your CAD files and build a custom ROI roadmap.
