Departments
  • All products
  • Case Studies
  • About us
  • Contact
03 7018 2121
  • 3D Printing Products
    • 3D Printers
      • All 3D Printers
        • Formlabs
          • Fuse X1
          • Form 4
          • Form 4B
          • Form 4L
          • Form 4BL
          • Fuse 1+ 30W
          • Post-Processing
          • Automation Ecosystem
        • BigRep
          • ONE
          • BigRep VIIO 250
          • PRO
          • Shield
        • Bambu Lab
          • X1E 3D Printer
          • X1-Carbon
          • P1S
          • AMS
        • MakerBot
          • Replicator+
          • Sketch Large
        • UltiMaker
          • Method
          • Method X
          • Method X Carbon
          • Method XL
        • BCN3D
          • Omega I60
      • Formlabs 3D Printers

        We can help you with 3D printing, 3D scanning, motion tracking and VR. Our professional teams are highly

        Contact One of Our Experts Today.

        Get in touch with us today to discuss your project needs and discover how our advanced services can help you achieve unmatched precision and efficiency.

    • 3D Printing Materials
      • All 3D Printing Materials
        • Formlabs
          • Standard
          • Engineering
          • Jewelry
          • Tough & Durable
          • Medical
          • Dental
          • Flexible & Elastic
          • Rigid
          • Flame Retardant
          • Fuse Powder
          • Alumina 4N Resin
          • Silicone 40A Resin
          • Open Platform
        • FormFutura
          • ABSPro Flame Retardant
          • ApolloX
          • AquaSolve PVA
          • Atlas Support
          • CarbonFil
          • Centaur PP
          • ClearScent ABS
          • Crystal Flex
          • EasyFil HIPS
          • HDglass
          • Helios Support
          • Matt PLA
        • FormFutura
          • MD Flex
          • Pegasus PP Ultralight
          • Premium ABS
          • Premium PLA
          • Python Flex
          • ReForm rPLA
          • ReForm rTitan
          • STYX-12
          • Thibra3D Skulpt
          • TitanX
          • Volcano PLA
        • NinjaTek
          • Armadillo
          • Cheetah
          • Chinchilla
          • Eel
          • NinjaFlex
        • MakerBot
          • PLA
          • Tough
        • UltiMaker
          • ABS
          • ASA
          • Nylon
          • PC-ABS
          • PETG
          • PLA
          • PVA
          • RapidRinse
          • Tough
        • BigRep
          • PETG
          • PLA
          • Pro HT
          • HI-TEMP CF
          • ASA
          • PLX
          • BVOH
      • Formlabs 3D Printer Resins

        Explore the Formlabs resins for a better understanding of their properties to get the most out of your prints.

        Contact One of Our Experts Today.

        Get in touch with us today to discuss your project needs and discover how our advanced services can help you achieve unmatched precision and efficiency.

    • 3D Design
      • All 3D Designs
        • Artec 3D
          • Studio
        • Geomagic
          • Design X
          • Wrap
          • For Solidworks
          • Freeform
          • Freeform Plus
          • Sculpt
          • Phantom Haptics
        • Mesh2Surface
          • M2S for Rhinoceros
          • M2S for SOLIDWORKS
        • Quicksurface
          • Full
          • FreeForm
      • Geomagic 3D Design Tools

        Geomagic 3D Design Software & Tools allow you to use your sense of touch to model virtual clay.

        Contact One of Our Experts Today.

        Get in touch with us today to discuss your project needs and discover how our advanced services can help you achieve unmatched precision and efficiency.

  • Services
    • 3D Printing
    • Service & Repairs
    • Training
  • Industries
    • Industries
      • Manufacturing
        • Product Design
        • Aerospace
        • Architecture
        • Engineering
      • Education
        • Universities
        • Schools
      • Art and Design
        • Art
        • Advertising
        • Entertainment
        • Fashion
        • Heritage
      • Healthcare & Science
        • Dental
        • Medical
        • Forensics
    • 3D Printing for Dentists

      We provide the dental industry with our comprehensive range of products and an array of service offerings.

      Contact One of Our Experts Today.

      Get in touch with us today to discuss your project needs and discover how our advanced services can help you achieve unmatched precision and efficiency.

  • Contact
  • All products
  • Case Studies
  • About us
  • Contact
  • 3D Printing Products
    • 3D Printers
      • All 3D Printers
        • Formlabs
          • Fuse X1
          • Form 4
          • Form 4B
          • Form 4L
          • Form 4BL
          • Fuse 1+ 30W
          • Post-Processing
          • Automation Ecosystem
        • BigRep
          • ONE
          • BigRep VIIO 250
          • PRO
          • Shield
        • Bambu Lab
          • X1E 3D Printer
          • X1-Carbon
          • P1S
          • AMS
        • MakerBot
          • Replicator+
          • Sketch Large
        • UltiMaker
          • Method
          • Method X
          • Method X Carbon
          • Method XL
        • BCN3D
          • Omega I60
      • Formlabs 3D Printers

        We can help you with 3D printing, 3D scanning, motion tracking and VR. Our professional teams are highly

        Contact One of Our Experts Today.

        Get in touch with us today to discuss your project needs and discover how our advanced services can help you achieve unmatched precision and efficiency.

    • 3D Printing Materials
      • All 3D Printing Materials
        • Formlabs
          • Standard
          • Engineering
          • Jewelry
          • Tough & Durable
          • Medical
          • Dental
          • Flexible & Elastic
          • Rigid
          • Flame Retardant
          • Fuse Powder
          • Alumina 4N Resin
          • Silicone 40A Resin
          • Open Platform
        • FormFutura
          • ABSPro Flame Retardant
          • ApolloX
          • AquaSolve PVA
          • Atlas Support
          • CarbonFil
          • Centaur PP
          • ClearScent ABS
          • Crystal Flex
          • EasyFil HIPS
          • HDglass
          • Helios Support
          • Matt PLA
        • FormFutura
          • MD Flex
          • Pegasus PP Ultralight
          • Premium ABS
          • Premium PLA
          • Python Flex
          • ReForm rPLA
          • ReForm rTitan
          • STYX-12
          • Thibra3D Skulpt
          • TitanX
          • Volcano PLA
        • NinjaTek
          • Armadillo
          • Cheetah
          • Chinchilla
          • Eel
          • NinjaFlex
        • MakerBot
          • PLA
          • Tough
        • UltiMaker
          • ABS
          • ASA
          • Nylon
          • PC-ABS
          • PETG
          • PLA
          • PVA
          • RapidRinse
          • Tough
        • BigRep
          • PETG
          • PLA
          • Pro HT
          • HI-TEMP CF
          • ASA
          • PLX
          • BVOH
      • Formlabs 3D Printer Resins

        Explore the Formlabs resins for a better understanding of their properties to get the most out of your prints.

        Contact One of Our Experts Today.

        Get in touch with us today to discuss your project needs and discover how our advanced services can help you achieve unmatched precision and efficiency.

    • 3D Design
      • All 3D Designs
        • Artec 3D
          • Studio
        • Geomagic
          • Design X
          • Wrap
          • For Solidworks
          • Freeform
          • Freeform Plus
          • Sculpt
          • Phantom Haptics
        • Mesh2Surface
          • M2S for Rhinoceros
          • M2S for SOLIDWORKS
        • Quicksurface
          • Full
          • FreeForm
      • Geomagic 3D Design Tools

        Geomagic 3D Design Software & Tools allow you to use your sense of touch to model virtual clay.

        Contact One of Our Experts Today.

        Get in touch with us today to discuss your project needs and discover how our advanced services can help you achieve unmatched precision and efficiency.

  • Services
    • 3D Printing
    • Service & Repairs
    • Training
  • Industries
    • Industries
      • Manufacturing
        • Product Design
        • Aerospace
        • Architecture
        • Engineering
      • Education
        • Universities
        • Schools
      • Art and Design
        • Art
        • Advertising
        • Entertainment
        • Fashion
        • Heritage
      • Healthcare & Science
        • Dental
        • Medical
        • Forensics
    • 3D Printing for Dentists

      We provide the dental industry with our comprehensive range of products and an array of service offerings.

      Contact One of Our Experts Today.

      Get in touch with us today to discuss your project needs and discover how our advanced services can help you achieve unmatched precision and efficiency.

  • Contact

03 7018 2121

Home / Thinglab / 3D Printing & Scanning Solutions by Industry / 3D technologies for the aerospace industry

Aerospace 3D Printing & Additive Solutions

Thinglab delivers the high-performance hardware, flight-certified materials, and technical training required to integrate additive manufacturing into aerospace and defense workflows.

Free consultation

Solutions with Thinglab

We are not just resellers, we implement full solutions for your additive workflow.

Certified Training

Dedicated on-site operator training and advanced workflow consultation.

Printing On-Demand

Full-service bureau for aerospace prototypes and low-volume production.

Printers & Materials

Industrial 3D printing hardware with ongoing support.

Print Validation

Functional print demos to verify part accuracy and material properties.

Joe Farr talking in the Souther ocean Sub Sea Warehouse

Advanced Solutions for Critical Flight Parts

Aerospace 3D Printing On-Demand

Don’t have the hardware in-house? Our 3D printing service provides professional-grade aerospace printing. We handle production, post-processing, and quality checks for your flight-ready parts and prototypes.

Industrial Batch Production

Ready to use parts

Rapid Prototype Validation

Request a print

Industry Applications

High-performance additive manufacturing deployed across aviation, space, and defense.

UAV & Defense Airframes

Engineer lightweight, high-impact frames and internal sensor mounts. Replace aluminum assemblies with continuous carbon fiber for equivalent strength at 40% less weight, extending flight times and payload capacity.

Flight Cabin Interiors

FST-certified polymers (Flame, Smoke, Toxicity) meeting FAR 25.853 standards. Perfect for custom ducting, specialised seat components, and lightweight electronic enclosures.

Aerospace MRO & Jigs

Slash AOG (Aircraft on Ground) times with on-demand production of flight-certified jigs, fixtures, and legacy replacement parts. Reduce tool lead times from weeks to 48 hours.

Space-Ready Components

Leverage low-outgassing polymers like PEEK and PEKK for satellite housings and orbital hardware. Optimised for vacuum environments and extreme thermal cycling.

Popular materials for aerospace

MaterialDescriptionUse case
ULTEM™ 9085High-strength, lightweight, and flame-retardant thermoplastic for high-performance end-use parts.Flight-ready cabin interiors, specialised ducting, and electrical enclosures.

Find out more
Flame Retardant ResinCertified flame retardant material with high stiffness and excellent surface finish.Protective housings, internal brackets, and custom avionics mounts.

Find out more
Rigid 10K ResinExtremely stiff, glass-filled material that resists deformation under high loads.Wind tunnel testing models, aerodynamic vanes, and high-pressure manifolds.

Find out more
BigRep PRO HTOptimised for large-scale industrial use with superior thermal stability.Large-format assembly jigs, layout templates, and MRO vacuum tools.

More about this
More materials are available on our store

If you know what material you are looking for, feel free to visit the Thinglab store and browse our full range of 3D Printers and materials.

View materials

Free consultation with a 3D printing expert?

Consultation-led 3D printing implementation for aviation and defense.

Free consultation

Free demo

Ongoing support

Talk to an expert today, just call 03 7018 2121.







    Aerospace 3D Printing FAQ’s

    Common questions regarding polymers, composites, and certification.

    Yes. ULTEM™ 9085 is an FST-rated (Flame, Smoke, Toxicity) thermoplastic that meets FAR 25.853 requirements, making it the industry standard for commercial aircraft interiors.

    Absolutely. Our certified support team provides on-site installation, annual maintenance, and emergency technical support for certain hardware installations.

    Additive manufacturing allows for the rapid production of ‘legacy’ parts that are no longer in production, as well as custom jigs and fixtures. By printing these tools in-house or on-demand, airlines and defense contractors can significantly reduce AOG (Aircraft on Ground) times from weeks to days.

    Absolutely. Our specialised training programs cover everything from basic machine operation to advanced ‘Design for Additive Manufacturing’ (DfAM). We focus on ensuring your team understands how to utilize high-performance composites and navigate the technical requirements for aerospace part validation.

    Yes, we encourage it. We offer print demos where we take your specific CAD geometry and produce a functional benchmark. This allows your engineering team to verify tolerances, surface finish, and mechanical properties before making a hardware investment.

    Part of the Thinglab Ecosystem

    Looking for precision scanning or aerodynamics tracking?

    3D Scanning
    Motion tracking
    Some of Our Work

    Dive into our collection of informative articles and resources at Freedspace. Stay updated on the latest trends, technologies, and insights in the 3D printing industry, designed to help you explore innovative solutions and stay ahead of the curve.

    ...
    How Australian Company Borsight is Revolutionising Drones Manufacturing with SLS 3D Printing.
    Contact

    03 7018 2121

    contact@freedspace.com.au

    Address

    7A Kent St,
    Yarraville Victoria 3013


    Monday to Friday
    9:00am to 5:00pm AEST